Articles
Low Air Flow Freezes Pumps!
The primary reason for molten metal pump freezing is "slow starts." A slow-start is defined as slowly increasing the motor RPM. When a transfer pump is slow-started, the hot metal flows gradually into a cooler riser. As the metal temperature decreases, it solidifies or freezes inside the riser. This slow-start condition typically results in permanent damage and the need to rebuild the pump or at the very least replace the riser.
Why Should I Use a Circulation Pump?
In most real world applications, any one of these benefits results in savings that more than offsets the cost of a circulation pump. As an example, a properly sized and operated circulation pump can increase overall furnace throughput 15% and in some cases 30% for a small fraction of the cost of a furnace expansion project.
Small Pump Well? You need a Chameleon!
A recent survey of installed aluminum reverb furnaces found that most included a pump well only large enough for a properly sized circulation pump. With manufacturing floor space at a premium and furnace prices increasing, it is no surprise that the pump well would be kept to an absolute minimum. High Temperature Systems, Inc. long ago designed a wide range of high efficiency pumps to bring higher circulation rates to reverb furnaces with smaller pump well sizes. These pumps are well known in the industry for providing the highest flow rates with the smallest footprint.
Reduce Melt Loss AND Reduce Your Carbon FootPrint!
By incorporating good circulation practices and reducing furnace temperatures, the dross generation rate can be significantly reduced. Consequently, you can reduce metal loss while reducing your carbon footprint.